Intel’s First Fovoros and First Hybrid x86 CPU: Core plus Atom in 7 W on 10 nm

Perhaps someone will correct me, but I can’t ever remember a time when Intel has put multiple x86 cores of different configurations on the same bit of silicon (ed: Intel Edison). Ever since Arm starting doing it with its big.Little designs in smartphones, a perennial question was if Intel was going to do something similar, either with big and small Atom cores, or by moving a high-performance Core into the mix. When Intel left the smartphone and tablet market, we assumed the idea was dead. But, like a reanimated zombie, it has risen from the grave. Enter Intel’s Hybrid x86 CPU.

This tiny 12x12 package is built using Intel’s Fovoros technology, using a 22FFL IO chip as the active interposer connected with TSVs to a 10nm die that contains both a single Sunny Cove core and four Atom (Tremont?) cores. This tiny chip is smaller than a dime, and is designed to have a 2 mW standby power. It would appear that this chip is destined for mobile devices.

Here’s the manufacturing diagram, showing the idea that POP memory is placed over the Fovoros design to give the final product. Very much like a mobile chip.

The demo system that Intel had on display looked similar to the previous Sunny Cove design, however this heatsink was smaller and it had a few different connectors. We were told that this chip will support PCIe for M.2 as well as UFS, both of which are found in mobile. There also looked like a couple of SIM card connectors on this motherboard.

The key part of this discussion however is this block diagram that was on one of the Intel slides. Here we see a single ‘Big CPU’ with 0.5 MB of private medium level cache, four ‘Small CPU’s with a shared 1.5 MB L2 cache, an uncore that has 4MB of last level cache, a quad-channel memory controller (4x16-bit) with support for LPDDR4, a 64 EU design with Gen11 graphics, the Gen 11.5 display controller, a new IPU, MIPI support with DisplayPort 1.4, and all of this in a tiny package.

Seriously though, this has the potential to be a large revenue stream for Intel. They’ve made this chip, which allows the cores to enter C6 sleep states when not in use, that has a die size smaller than 12x12mm (144 mm2), and target the sub-7W fanless device market. That’s with a big Core, four Atom cores, and a GT2 64 EU design.

Intel actually says that the reason why this product came about is because a customer asked for a product of about this performance but with a 2 mW standby power state. In order to do this, Intel created and enhanced a number of technologies inside the company. The final product is apparently ideal for the customer, however the chip will also be made available for other OEMs.

In our Q&A session with the senior members of Intel, it was clear that this technology is still in its infancy, and Intel now has a new toy to play with. Jim Keller stated that internally they are trying lots of new things with this technology to see what works and what would make a good product, so we should be seeing more Foveros designs through 2019 and 2020.

Changing How Chips are Made: 3D Packaging with FOVEROS Ice Lake 10nm Xeon Scalable On Display
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  • Spunjji - Thursday, December 13, 2018 - link

    They committed to Adaptive Sync back with Skylake, but it's taken this long to see it because they haven't released a new GPU design since then. It would have been a *very* weird move to suddenly release their own tech.
  • gamerk2 - Thursday, December 13, 2018 - link

    I think it's more likely NVIDIA just waits for HDMI 2.1, which supports VRR as part of the specification.

    I also suspect HDMI 2.1 will eventually kill of Displayport entirely; Now that HDMI offers more bandwidth, and given Displayport is a non-factor in the consumer (TV) market, there really isn't a compelling reason for it to continue to exist alongside HDMI. We *really* don't need competing digital video connector standards, and HDMI isn't going anywhere.
  • edzieba - Thursday, December 13, 2018 - link

    HDMI is fantastic for AV, but has NO PLACE WHATSOEVER for desktop monitors. It causes a multitude of problems due to abusing a standard intended for very specific combinations of resolutions and refresh rates (and a completely different colour range and colour space standards), add offers zero benefits. Get it the hell off the back of my GPU where it wastes space that could be occupied by a far more useful DP++ connector
  • Icehawk - Thursday, December 13, 2018 - link

    Setting all else aside - DP is "better" because the plugs lock IMO. HDMI and mini-DP both have no retention system and that makes it something I do my best to avoid both personally and professionally, love the "my monitor doesn't work" calls when it's just you moved your dock and it wiggled the mini-DP connector.
  • jcc5169 - Wednesday, December 12, 2018 - link

    Intel will be at a perpetual disadvantage because byt the time they bring our 7nm product, AMD will have been delivering for 2 whole years.
  • shabby - Wednesday, December 12, 2018 - link

    You belive tsmc's 7nm is equal to Intel's 7nm?
  • silverblue - Wednesday, December 12, 2018 - link

    7nm != 7nm in this case; in fact, Intel's 10nm process looks to be just as dense as TSMC's 7nm. I think the question is more about how quickly TSMC/GF/Samsung can offer a 5nm process, because I wouldn't expect a manufacturing lead anytime soon (assuming 10nm processors come out on time).
  • YoloPascual - Wednesday, December 12, 2018 - link

    10nm iNTeL iS bEttER tHAn 7nm TSMC???
  • ajc9988 - Wednesday, December 12, 2018 - link

    The nodes are marketing jargon. Intel's 10nm=TSMC 7nm for intents and purposes. Intel's 7nm=TSMC5n/3nm, approximately. TSMC is doing volume 5nm EUV next year, IIRC, for Apple during H2, while working on 7nm EUV for AMD (or something like that) with 5nm being offered in 2020 products alongside 7nm EUV. Intel's current info shows 7nm for 2021 with EUV, but that is about the time that TSMC is going to get 3nm, alongside Samsung which is keeping up on process roughly alongside TSMC. Intel will never again have a lead like they had. They bet on EUV and partners couldn't deliver, then they just kept doing Skylake refreshes instead of porting designs back to 14nm like the one engineer said he told them to do and Intel didn't listen.

    I see nothing ground breaking from Intel unless they can solve the Cobalt issues, as due to the resistances at the size of the connections at the smaller nodes, Cobalt is a necessity. TSMC is waiting to deal with Cobalt, same with Samsung, while Intel uses that and Ruthenium. Meanwhile, Intel waited so long on EUV to be ready, they gave up waiting and instead are waiting for that to mature while TSMC and Samsung are pushing ahead with it, even with the known mask issues and pellicles not being ready. The race is fierce, but unless someone falters or TSMC and Samsung can't figure out Cobalt or other III-V materials when Intel cracks the code, no one will have a clear lead by years moving forward. And use of an active interposer doesn't guarantee a clear lead, as others have the tech (including AMD) but have chosen not to use it on cost basis to date. Intel had to push chipsets back onto 22nm plants that were going to be shut down. Now that they cannot be shut down, keeping them full to justify the expense is key, and 22nm active interposers on processes that have been around the better part of the last decade (high yield, low costs due to maturity) is a good way to achieve that goal. In fact, producing at 32nm and below, in AMD's cost analysis, shows that the price is the same as doing a monolithic die. That means, since Intel never got a taste of chiplets giving better margins with an MCM, Intel won't feel a hit by going straight for the active interposer, as the cost is going to be roughly what their monolithic dies cost.
  • porcupineLTD - Thursday, December 13, 2018 - link

    TSMC will start risc production of 5nm in late 2019 at the earliest, next apple SOC will be 7nm+(EUV) and so will zen 3.

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