Fan Speed and Resulting Sound Pressure Level (SPL)

The fan speed and the actual temperature of the heatsinks are completely dependent on each other. If the fan(s) turn slowly the heat inside of the power supply will increase as there will be a lack of heat dissipation from the heatsinks. However, the sound pressure level will drop. Conversely, if the fan speed increases the temperatures get better inside the power supply, because the airflow helps to dissipate the heat. The difficulty comes in balancing the desire for lower temperatures with a competing desire for lower noise levels.

Some companies use slower rotating fans in their power supplies to promote quiet/silent products; unfortunately, they don't mention anything about heat levels that can increase tremendously. The fan of the power supply is not only there to cool down the unit itself but also to help exhaust air from the PC. If you have a very slow rotating fan installed the heat of the system will increase, which increases the heat in the power supply as well. The result is a generally hotter system - hotter CPUs, GPUs, hard drives, memory, etc. - and a very sweaty power supply with drooping DC voltages. This, incidentally, is one of the advantages OEM PCs have over their DIY siblings: the OEM is in control of all aspects of the system, and thus is able to determine an optimal configuration of fans, PSU, etc. The best custom-built PCs should take a similar approach, and simply looking for silence without regards to temperatures can lead to unwanted results.

Companies that promote silent power supplies need to have a very good architecture for the printed circuit board and very high-quality components on it. If they skimp in either area, the components are certain to fail at some point. A good indication of a PSU that generates less heat is the stated efficiency. The more efficient a power supply is working, the less heat will need to be dissipated through the coolers. A few years ago such high-quality designs were uncommon at best but companies wanted to have silent power supplies. The result was that most of the units failed after a short time because of overheating.

The art each company needs to master is running the fan speed at an acceptable noise level. There are companies that don't say a word about it and others which stick to their policy that a healthy power supply is a cooled power supply. One of the latter companies is Enermax which says that they know they don't have the quietest power supplies because they prefer the fan(s) to cool the unit to a level that prevents heat-related failures. The user can be sure whey will get very good heat dissipation, but they will also need to get used to increasing noise levels when fully loaded.

To get an impression of how the fan contributes to the cooling of the power supply as well as the resulting noise levels we will test several features. First we measure the actual fan speed in rotations per minute (RPM). This is done with our digital RPM measuring instrument that uses a laser to detect the passing of a white dot placed on the blades, and the frequency is then converted into RPMs.


Sample Fanspeed

To measure the produced noise we have build an anechoic room in which we can measure the noise down to just 15 dB(A). There are simply no power supplies (except fanless models) that can reach this level under this sort of test, but at the same time we will be able to differentiate between varying levels of near-silence. In addition to the sound pressure level we will perform a spectrum analysis to show the different levels of noise produced by the fan at various frequencies.


Sample Noise


The Microphone

To get precise measurements of the noise we need something more than your typical headset-microphone. Even with professional microphones there are big differences which can result in a bad reading. There are many kinds of microphones which are totally inappropriate for test measurements of power supplies or other components. Cardioids-type microphones are pretty much useless since they are designed for directional use within a bigger space and not at all for short distances. The only microphones appropriate for these kinds of measurements are free-field microphones.


Our Microphone is a 0.5" free-field condenser measuring capsule from the renowned German specialist Microtech Gefell.


Microtech Gefell is also the manufacturer of our measuring amplifier. It adjusts the dynamic range of the measuring signal to the input dynamic of the connected PC with which we are analyzing the results.

Temperature Testing Environment
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  • jtleon - Thursday, July 12, 2007 - link

    For the most accurate sound level testing, the air temperature around the microphone and the power supply is very VERY important. The microphone must reach steady state temperature and be calibrated at that temperature. The air temperature in the anechoic chamber must be maintained as constant, otherwise the microphone measurements will be off as much as 3-4dB in my experience for a temp delta of only 15°F.

    Also, no one is interested in the noise PS generates inside the PC case, rather the noise emitted to the exterior of the PC. And beware the air temperature inside the PC is much much higher than the interior PC air temperature. I don't see how your test approach will address these critical issues.
  • jtleon - Thursday, July 12, 2007 - link

    Ooops...I meant to say,

    And beware the air temperature inside the PC is much much higher than the exterior PC air temperature.
  • LTG - Thursday, July 12, 2007 - link

    This is exactly the high bar I expected from AT and I'm really glad to see you guys do it right.

    I've always felt that other review sites were missing a lot in this area.

    LTG
  • lsman - Thursday, July 12, 2007 - link

    Thanks, looking forward for the reviews. Please don't let it delay (or MIA) like those m-atx or motherboard.
    It will be more interesting than all those HSF reviews...
  • Kensei - Thursday, July 12, 2007 - link

    quote:

    In most parts of the world it is usual to use a grid power of 230VAC with a frequency of 50Hz. In the US, Canada, and parts of South America however the standards are around 117VAC with a frequency of 60Hz (commonly rounded to 120VAC).


    A small nitpick... Japan is also 120VAC (actually 100) and uses flat blade plugs. I live in Japan and everthing I brought here from the US works fine. See
    http://www.kropla.com/electric2.htm
  • Martimus - Thursday, July 12, 2007 - link

    I used to test power sources and signal sources for variaous automotive components, and I am wondering why you are using a multimeter to measure the output instead of an oscilliscope. You can measure both current and voltage and actually capture the waveform to measure the ripple voltage with a good o-scope. When it comes to analyzing signals, the oscilliscope is a far more valuable tool than a multimeter.

    just my 2 cents.
  • acronos - Thursday, July 12, 2007 - link

    I'm interested in how the power supply handles electrical noise from the power company. I know most of us have battery backups, but the power supply should do power line noise suppression too. In my area we have brownouts (low voltage), spikes (lightning strikes nearby), and just general noise. I also use computers in a manufacturing environment, which causes significant noise on the power lines.
  • LoneWolf15 - Thursday, July 12, 2007 - link

    What you want then, are line conditioners, or a UPS with line-conditioning capability.

    The most a power supply provides is Active Power Factor Correction, which will clean up things a little, but that's not a subsitute for a UPS with line conditioning, which will solve your issues with brownouts and spikes. This kind of gear would be expensive and bulky to try and add into a power supply; I don't see it happening any time soon.
  • LoneWolf15 - Thursday, July 12, 2007 - link

    Clarification: Not every PSU has Active PFC --a better explanation can be found here:

    http://www.dansdata.com/gz028.htm">http://www.dansdata.com/gz028.htm
  • sprockkets - Saturday, July 14, 2007 - link

    Yeah very good explanation. Another way of looking at it is I found a site sometime ago that showed the pfc as a 90 triangle to show the relationship.

    I'm looking for a good test of those fanless power supplies, but again, without a fan it does put a damper in the cooling.

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