What's in the Box, in the Box? (Taking it Apart)

Microsoft has shown the world that it's very swift when it comes to recovering from errors that it has made. With the original Xbox design, Microsoft was definitely testing new ground and thus had little experience when it came to protecting its intellectual property and hardware. The original Xbox was largely easy to open by most people with the most common of tools and was quickly adopted by the modding community as the ultimate "utility" console.

In an attempt to circumvent those with modified Xboxes, Microsoft added security and authentication features to its Xbox Live service that would detect whether an Xbox was in its original form or not. But the mod community did not sit idle and not long after, mod chips were introduced that were able to switch on and off between original BIOS mode and "modified" BIOS mode.

Microsoft has clearly announced to the public that it has designed the Xbox 360 from the ground up to thwart those who want to crack open the case -- even simply for a look inside. They have stated that the unit will be screwless (partially true) and be extremely difficult to disassemble -- unfortunately only partially true.

With a few simple tools we were able to disassemble the entire unit, removing every component from the system without any damage. If you plan to take apart your Xbox 360 -- and we must warn that doing so will void your warranty immediately -- the following tools are needed:

  • Three torx screw drivers in the following sizes: T6, T7 and T12
  • One small flat head screw driver or small and thin wedge
  • A 2 inch long and thin (roughly 1.5mm thick) metal stick
  • A 2 inch long and flat (less than 1mm thick) plastic or metal stick
  • A pair of thin pliers

With those tools in hand, we're ready to disassemble the Xbox 360.

Index Removing the Outer Shell
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  • ghxost - Wednesday, January 28, 2015 - link

    Just signed up to say this fixed my 360. Had the RROD with 3 lights one day and nothing worked at all although the power brick and its lights seemed fine.
    After tearing in I found all the thermal grease was not on the chips for the cooling but all around them all over the surrounding board, nice job (it was a refurb from Gamestop...) and it still had the original x-clamp so I'm not sure if the bad grease job was from Microsoft or Gamestop, either should have used less though...

    Anywho, once cleaned and properly secured, works like a champ :)

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