Miscellaneous Aspects and Concluding Remarks

System vendors have managed to find various ways to differentiate their Skylake-U mini-PCs from the reference Intel NUC design. ASRock's Skylake-U Beebox has a more compact footprint, while the GIGABYTE Skylake-U BRIX series services a wide range of use-cases with multiple models. Zotac is relying on the fanless nature of the C-series units for differentiation. Some internal system design aspects such as the combination of PCIe peripherals and the OPI link rate can also help vendors in differentiating their Skylake-U systems. The OPI link rate is not a big factor in the Zotac ZBOX CI523 nano because there is no support for PCIe NVMe SSDs that can saturate the link. However, the PCIe peripherals aspect deserves further investigation.

Compared to the standard Skylake-U Intel NUC, Zotac has two extra USB ports. These are of the USB 3.1 Gen 2 variety, and are enabled by an ASMedia ASM1142 bridge chip. It is connected to the PCH via a PCIe 3.0 x1 link. This is in contrast to the GIGABYTE GB-BSi7HAL-6500, where a x2 uplink was used. Zotac has configured the other side of the bridge chip to provide two Type-C USB 3.1 Gen 2 port in the front panel. The x1 uplink could potentially limit the simultaneous bandwidth availability. To evaluate this, we connected the Netac Z5 and the SanDisk Extreme 900 to the system at the same time. In the first pass, we ran the sequential read and writes (queue depth of 1) one after the other. In the second pass, we triggered the QD32 sequential tests on both units at the same time.

Compared to the x2 uplink that could support more than 800 MBps of traffic in the GIGABYTE BRIX, we see that the ZBOX is able to support only around 650 MBps.

In terms of scope for improvement, the uplink configuration for the ASM1142 bridge chip definitely needs to be revisited. It is not clear why a x1 link was chosen when there is no paucity of HSIO lanes from the PCH. Additionally, we would have liked a 1x Type-A + 1x Type-C configuration in the front panel for the two USB 3.1 Gen 2 ports, instead of the 2x Type-C that has been implemented by Zotac. On the topic of 'external features', a compact wall-wart adapter (similar to the one supplied with the Skylake-U NUCs) would be a better option compared to the power brick that is currently supplied with the unit.

On the memory and storage side, we are not going to complain about the DDR3L-only and 2.5" SATA drive-only restriction. The ZBOX CI523 nano is not meant to be a performance powerhouse like, say, the MAGNUS EN980 gaming PC. The restriction of the memory and storage choices to 'legacy' components ensures that the build can turn out to be an affordable one.

Zotac ZBOX CI523 nano (top) - Size comparison against the first-generation ZBOX C-series (bottom left) and the NUC6i5SYK (M.2 SSD only) (bottom right)

Zotac should also have a better and more user-friendly way to update the BIOS similar to Intel's method for the NUCs (a Windows executable can handle everything). Failing that, it could at least offer the ability to update the BIOS directly from the BIOS interface (by placing the BIOS update in a USB key and booting into the BIOS). Their current scheme involves using a DOS boot disk with the update loaded into it. This method is acceptable for power users, but not for Zotac's target market with the C-series PCs.

The Achilles heel of the ZBOX CI523 nano is its thermal design. Taken standalone, the various components - the honeycomb mesh chassis, the substantial heat sink, the metal plate and thermal pads for the user-replaceable RAM and 2.5" drive - make a very good set of building blocks for an effective fanless PC. Unfortunately, the whole turns out to be lesser than the sum of the parts. The full configuration is able to sustain a 15W load for only 10 minutes. The sustained load capacity of around 12W is lesser than the TDP of the Core i3-6100U used in the system. The presence of a metal plate at the bottom of the chassis is not really conducive for convective heat dissipation. In fact, it gets quite hot - more than 65C - even without significant loading on the components attached to it. The 2.5" drive heats up more than one would like because of this. The heat sink on top of the SiP covers the whole motherboard, but, there is no airflow from the bottom to the top to aid in the cool-down process. Fortunately, we at least have the mesh on top of the heatsink and lots of ventilation on at either side of it to alleviate the issues to a small extent. Zotac needs to definitely tweak the thermal design in order to be able to support sustained loading of a 15W TDP CPU in the system. We hope the next iteration / generation can fix this aspect.

The final aspect of discussion is the pricing - $320 on Amazon currently. Given the premium associated with fanless computing systems, it is not surprising to see the Zotac ZBOX CI523 nano priced $40 more than the corresponding Intel NUC6i3SYH. The price to performance ratio for the CI523 nano is praiseworthy when compared against other passively cooled PCs that we have evaluated over the last few years. The ZBOX is also able to provide two additional USB 3.1 Gen 2 Type-C ports, but loses out on the benefits from DDR4 and M.2 SSD support. These would appear to be fair trade-offs, but, we are a bit peeved that the Core i3-6100U in the CI523 nano can't operate at its maximum possible performance under sustained loading conditions. Given this drawback, achieving price parity with the NUC6i3SYH could be a reasonable way for Zotac to make the ZBOX CI523 nano more attractive to the consumers.

Power Consumption and Thermal Performance
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  • burningice08 - Thursday, October 6, 2016 - link

    One option for single LAN systems is to use a managed switch that supports VLANs. You put your internet on another VLAN and allow both VLANs to the system. Then, on the system you create two virtual NICs, one for each VLAN.
  • jensend - Wednesday, October 5, 2016 - link

    Bought one of these, trying to figure out whether to return it based on poor thermal performance and some problems with coil whine. (When silence is the main selling point they ought to be extra careful about coil whine.) Any thoughts on that?

    Mystified about why the power consumption at the wall is so high compared to competitors.

    Any thoughts about how the high temperatures may affect the SSD?
  • fallaha56 - Wednesday, October 5, 2016 - link

    i'd return it -without proper HEVC/HDMI/HDCP what's the point?
  • wolrah - Wednesday, October 5, 2016 - link

    "Intel Dual Band Wireless-AC 3165
    Realtek RTL8168/8111 PCIe Gigabit Ethernet Adapter"

    Can someone tell me why they'd spend the money to go Intel for the WiFi but then go with Realtek for the wired side? Intel networking is pretty much the gold standard in the gigabit world. It's not like it's expensive.
  • Shadowmaster625 - Wednesday, October 5, 2016 - link

    You should have used a low power SSD to see what difference it makes.
  • slideruler - Wednesday, October 5, 2016 - link

    I have one of those. Running Lubuntu 16.10 beta (16.04 kernel is 4.4 which has halfassed skylake driver)
    Works fine. On thermal performance: it appears that this zbox was designed for vertical orientation (short side up). That's why there is no holes on the bottom - that's not a bottom (although rubber feet do add to the confusion). I do have some minor coil whining too.
  • ganeshts - Wednesday, October 5, 2016 - link

    Some of the pictures in the marketing collateral do support the vertical orientation. However, placing the unit that way completely blocks one set of the mesh ventilation slots. So, I wasn't comfortable testing it that way.

    As for coil whine - it is a problem with many of the affordable fanless PCs. FWIW, in the set of 4 first-generation C-series PCs that I evaluated, only one unit had that problem - easily heard when keeping the ears close to the system. My review sample of the CI523 nano didn't have that issue. I think the presence of the issue can vary from one sample to another.
  • solnyshok - Thursday, October 6, 2016 - link

    It is for vertical orientation on VESA mount behind monitor.
  • slideruler - Saturday, October 8, 2016 - link

    Ganesh,
    I've found out why that back panel & SSD were hot. In my case, it was that little USB 3.1 breakout board that was searing hot. After pulling it out (have no use for it anyway), my power draw dropped to 8W. Meaning, USB 3.1 card was pulling 2 watts - a luxury which this tiny, passively cooled PC cannot afford.
  • Wwhat - Sunday, October 30, 2016 - link

    I don't quite get the universal coil whine issue these days, why is that suddenly so much present everywhere? And why don't they just dip the damn coils in lacquer to fix that?

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