Conclusion: You Know if You Want It

After testing the Corsair Carbide Air 540, I'm increasingly convinced it's 2013's BitFenix Prodigy. The review of the Prodigy was one of our most popular case reviews, and it drew a lot of attention for its potential as the foundation of powerful, unorthodox builds. While the Carbide Air 540 doesn't share the Prodigy's smaller form factor, it also doesn't share the Prodigy's weaknesses. What's common between the two is the way they, at the risk of sounding incredibly art school pretentious, open up possibilities for the end user. These aren't cases that merely serve a purpose, they're cases that create a purpose.

Corsair hit a lot of the right notes with the Carbide Air 540. For the first time they've produced a case that has excellent air cooling performance. This was pretty much the last issue I was having with their hardware, and it's largely been resolved here. Ease of assembly continues in that same great Corsair tradition, and I think this is actually one of the most aesthetically pleasing cases I've ever tested. The square footprint makes it a little more difficult to find a place for the 540, but I'd argue that it belongs in a shelf above or below, say, a multifunction laser printer. A system built in the Air 540 doesn't look like a tower, it looks like a computer.

Despite the fantastic thermal performance, excellent ease of assembly, and beautiful aesthetic, though, the Air 540 isn't a homerun. Lacking any fan control, Corsair is using three case fans that are efficient but noisy nonetheless. It's impressive that the sound floor of the case remained consistent among our three testbeds, but that sound floor was very high in the first place. This isn't an unresolvable problem; the performance potential is obviously present, but you'll have to buy aftermarket hardware to get the Air 540 where you want it to be. At the risk of nitpicking, I'm also not particularly sold on the mounting system for the 5.25" drives, and I do feel like the drive and power supply chamber has room for improvement and optimization. Corsair could get this case a little thinner if they really wanted to, and I worry that the case is such an unorthodox design that they may not iterate on it. I desperately want them to.

Everything else about the Corsair Carbide Air 540 is pretty right, though. The $139 price tag feels appropriate for such an unusual but solidly performing case, and builders who like to experiment will undoubtedly have a field day with it. I've elected to use it for my upcoming custom liquid cooling loop article and expect it will continue to perform well there. This isn't a perfect design, but Corsair strayed off the beaten path and came up with a frankly outstanding enclosure. I'd say that merits at least a Silver Editor's Choice Award.

Noise and Thermal Testing
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  • SunLord - Wednesday, July 3, 2013 - link

    All that wasted space in the back chamber is a major turnoff to me. With all that space I would've prefered to of had some more hdd bays they could've gotten at least 3 or 4 3.5" bays in the massive back void
  • hammer256 - Wednesday, July 3, 2013 - link

    Looks like the little brother of CaseLabs' Magnium line of double-wide cases. Of course, CaseLabs is also a lot more expensive...
  • Ninhalem - Monday, July 8, 2013 - link

    Also Case Labs' enclosures are all made out of thick aluminum, and are specifically built with modification and custom liquid cooling loops in mind. Although, I must give Corsair credit for thinking outside of the box for a mainstream manufacturer.
  • Popworks - Tuesday, July 16, 2013 - link

    Actually I'm seeing some inspiration from a...

    Black Caselabs M10 with 64mm top and XL window
  • lmcd - Wednesday, July 3, 2013 - link

    I'd have liked to see drives at the top of the case, with 2 2.5 and 1 3.5 configured for hotswap in addition to the 2.5 bays and 3.5 bays available.
  • marc1000 - Wednesday, July 3, 2013 - link

    yeah, the empty space begs for drive bays, but they would be hard to wire and place.

    maybe two 3.5 hot-swap bays below the DVD bays would get the job done - even if a little expensive.

    other than this, pretty awesome case!
  • marc1000 - Wednesday, July 3, 2013 - link

    this is the kind of drive cage i'm talking about: rows of drives in front of the case. just two would be enough (look at first picture of this server case)

    http://www.anandtech.com/show/7121/trials-of-an-in...
  • lmcd - Wednesday, July 3, 2013 - link

    Yeah that's kinda what I was thinking, though I thought at the top of the case. Same idea though.
  • Ammaross - Wednesday, July 3, 2013 - link

    The AzzA Hurrican 2000 has 6 front hot-swap trays. Unfortunately, it wastes about 2 3.5" bays worth to do it.... http://www.targetpc.com/uploads/blog.12.h.jpg
  • kilkennycat - Wednesday, July 3, 2013 - link

    I agree, a cage for 2 stacked HDDS could readily fit the lower left-hand corner (of the plenum view) but the HDDs would definitely need some circulating air to be thermally-happy... there is ZERO airflow within the plenum with the power-supply mounted as pictured. Notice the SSD temperature rise in the graphs - a consequence of no airflow !!! A side-cover fan could be provided, or maybe the following alternate:-

    If there is enough air-clearance between the power-supply and the MB mounting-plate the power-supply could potentially be mounted in an inverted configuration and draw its air from the plenum and rear air-holes -- which would create some air-circulation without an extra fan. Holes in the side-panel over the added HDD-cage would enhance this cooling.

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