Testing Methodology

Although the testing of a cooler appears to be a simple task, that could not be much further from the truth. Proper thermal testing cannot be performed with a cooler mounted on a single chip, for multiple reasons. Some of these reasons include the instability of the thermal load and the inability to fully control and or monitor it, as well as the inaccuracy of the chip-integrated sensors. It is also impossible to compare results taken on different chips, let alone entirely different systems, which is a great problem when testing computer coolers, as the hardware changes every several months. Finally, testing a cooler on a typical system prevents the tester from assessing the most vital characteristic of a cooler, its absolute thermal resistance.

The absolute thermal resistance defines the absolute performance of a heatsink by indicating the temperature rise per unit of power, in our case in degrees Celsius per Watt (°C/W). In layman's terms, if the thermal resistance of a heatsink is known, the user can assess the highest possible temperature rise of a chip over ambient by simply multiplying the maximum thermal design power (TDP) rating of the chip with it. Extracting the absolute thermal resistance of a cooler however is no simple task, as the load has to be perfectly even, steady and variable, as the thermal resistance also varies depending on the magnitude of the thermal load. Therefore, even if it would be possible to assess the thermal resistance of a cooler while it is mounted on a working chip, it would not suffice, as a large change of the thermal load can yield much different results.

Appropriate thermal testing requires the creation of a proper testing station and the use of laboratory-grade equipment. Therefore, we created a thermal testing platform with a fully controllable thermal energy source that may be used to test any kind of cooler, regardless of its design and or compatibility. The thermal cartridge inside the core of our testing station can have its power adjusted between 60 W and 340 W, in 2 W increments (and it never throttles). Furthermore, monitoring and logging of the testing process via software minimizes the possibility of human errors during testing. A multifunction data acquisition module (DAQ) is responsible for the automatic or the manual control of the testing equipment, the acquisition of the ambient and the in-core temperatures via PT100 sensors, the logging of the test results and the mathematical extraction of performance figures.

Finally, as noise measurements are a bit tricky, their measurement is being performed only manually. Fans can have significant variations in speed from their rated values, thus their actual speed during the thermal testing is being acquired via a laser tachometer. The fans (and pumps, when applicable) are being powered via an adjustable, fanless desktop DC power supply and noise measurements are being taken 1 meter away from the cooler, in a straight line ahead from its fan engine. At this point we should also note that the Decibel scale is logarithmic, which means that roughly every 3 dB(A) the sound pressure doubles. Therefore, the difference of sound pressure between 30 dB(A) and 60 dB(A) is not "twice as much" but nearly a thousand times greater. The table below should help you cross-reference our test results with real-life situations.

The noise floor of our recording equipment is 30.2-30.4 dB(A), which represents a medium-sized room without any active noise sources. All of our acoustic testing takes place during night hours, minimizing the possibility of external disruptions.

<35dB(A) Virtually inaudible
35-38dB(A) Very quiet (whisper-slight humming)
38-40dB(A) Quiet (relatively comfortable - humming)
40-44dB(A) Normal (humming noise, above comfortable for a large % of users)
44-47dB(A)* Loud* (strong aerodynamic noise)
47-50dB(A) Very loud (strong whining noise)
50-54dB(A) Extremely loud (painfully distracting for the vast majority of users)
>54dB(A) Intolerable for home/office use, special applications only.

*noise levels above this are not suggested for daily use

Installation Testing Results, Maximum Fan Speed (12 Volts)
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  • saratoga4 - Monday, October 24, 2016 - link

    >copper block and a lathe

    Copper block and mill. Lathe is the spinning one that works on pipes, mills are the drill type devices that cut blocks.

    And yes, milling my first gpu cooling was pretty annoying. So much nicer these day :)
  • DanNeely - Monday, October 24, 2016 - link

    Having used open loop coolers for the better part of a decade, I'll second that the DDC pump is going to be the loudest part if running at full speed unless you go crazy with fans. (I really wish someone would design a more suitable pump from the ground up instead of just slapping a modified top on the stock model.) However while it's picky about it's operating voltage you can slow and quiet them using PWM control. My current loop has a CPU, Mobo Mosfets, GPU, and a 560 radiator. Using an 4yo Swiftech DDC pump (not sure exact model they've got several of them) I've found that PWMing it to about 70% drops the high pitched pump noise below the noise floor of my low speed fans while only raising core temps by about 1-2C.
  • Oxford Guy - Tuesday, November 8, 2016 - link

    The pump in the EK L 2.0 kits is pretty quiet when suspended.
  • Andrew LB - Wednesday, February 8, 2017 - link

    I'm surprised they didn't use a pump like the DDC-1T PWM which is a 10w version that does 420l/h and is pretty much silent. I have one in my PC and even with an XSPC Raystorm V3 CPU block, Aquacomputer Krygraphics GTX 780ti full block, XSPC ex360 and ex280 radiators, and quite a few 90' and 45' XSPC rotary fittings, my DDC-1T PWM has a flow rate of 0.91gpm according to my Aquacomputer Aquaero with high-flow meter.
  • Aerodrifting - Monday, October 24, 2016 - link

    The part which the pump connects to the reservoir really concerns me. From the looks of it, It's just the barbs that come with DDC stock top (which we usually replace with custom ones to fit standard fittings plus better flow) go straight into the opening of the reservoir without any tightening measures. Are you sure that is not going to leak?
  • BrokenCrayons - Monday, October 24, 2016 - link

    The benchmark results are pretty impressive, but hardly worth the risk of mixing liquid with electricity or the added cost over just using the manufactuerer certified heatsink and fan that comes in the box with the CPU. So the processor runs at 40 degrees instead of 70. That's utterly meaningless to me when the max temp for a chip is typically +90 degrees and certainly not worth any additional cost at all much less a cost that includes the problem of pumping fluids around a system that works perfectly well with circulating air.
  • Death666Angel - Monday, October 24, 2016 - link

    It's a hobby. It can have some benefits, but it's a hobby first and foremost in my opinion. Yes, I could overclock my CPU and GPU some more while under water, it has a bit less noise and it can be more versatile. But modern aircooling is also pretty good, usually cheaper and not that much louder if you select good components. Though I will always spend a bit more to get a better cooler compared to the boxed offerings (headroom in the summer, dust buildup, better overclocking, quieter operations). But it depends on your setup and taste. :)
  • BrokenCrayons - Monday, October 24, 2016 - link

    That I can understand. Everyone has something they waste time and money on just for fun, but I don't think there's a practical reason behind it. I leave my desktop computer with it's 95W 860K CPU sitting in the mud room (no AC...basically my front porch) and run it headlessly to stream games. It spent the summer in ambient temps of around 80-85 degrees streaming games via Steam and the entire time it was and still is on the pre-Wraith HSF that came in the box with the CPU.

    Sure, I thought about replacing the cooler with something non-OEM or even getting a Wraith second hand from ebay or something, but there's absolutely no reason to do so. I can't rationalize spending even a minimal amount of money on it and then going through the trouble of opening the case up to replace the HSF. I might clean the dust bunnies out next spring, but at this point any additional cooling would serve no practical purpose.
  • letmepicyou - Monday, October 24, 2016 - link

    There is a VERY practical purpose to water cooling which you're missing. If you've ever used a high end air cooler (and I have a cupboard full of them, up to the top shelf Thermalright Silver Arrow) then you know that they're HEAVY. This isn't a problem if your computer sits at your desk until cleaning time or your next upgrade cycle. I can promise you that having a huge cooler on your motherboard can be precarious if you tend to lug your PC around at all. You have to be pretty ginger with your movements.

    The reason I went to water cooling is now when I lug my PC around, I don't have to worry about component stresses. Given that I have a nice AIO loop on my CPU and run all SSDs, I could boot kick my tower and not worry about data loss or yanking the mounting post for my air cooler through the fiberglass of my motherboard.
  • BrokenCrayons - Tuesday, October 25, 2016 - link

    Actually, my argument is in favor of OEM-boxed coolers that ship in retail packaging with the CPU. Those have never been too heavy for the mounting mechanisms that support them. The situation of an overweight air cooler is a self-inflicted wound that wouldn't have required the proverbial medical attention of liquid cooling had the person in question never picked up the overweight air cooler knife to begin with.

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