For my build, I ran into a series of small but notable issues that made me question whether I'd made the right decision in opting to use the Corsair Carbide Air 540, specifically in terms of clearance. I opted to use the two in-line quick-release connects on the radiators; I'd connect an arbitrary amount of tubing to one of the ports on the radiator and then put half of one of the connects on the other end of the tube before routing that tube back behind the motherboard tray. This made assembly much easier as I didn't have to install the pump and reservoir early on or measure out the length of tubing I'd need; I'd just affix the appropriate amount of tubing along with the other half of the quick-release to the reservoir and pump.

My first major problem child was the 360mm radiator in the front. Originally I'd wanted the fans on the outside in a push configuration instead of pull, but you can see clearance around one of the two 3.5" drive trays wound up being extremely cramped. There's stress being put on that joint (as well as a bit on the connector that's routed back behind the motherboard tray), and I was concerned it would be likely to leak when I primed the system.

The other issue was routing the lines from the pump and reservoir. Because the power supply is so deep, and because power cabling naturally wanted to be in the same cubby area, real estate was at quite a premium. Before installing the pump I had to disconnect all of the modular power cables from the power supply just to get some breathing room.

You can see I also wound up using especially long lines from the pump in order to prevent any serious kinking, and this is all before the power cables wound up getting threaded back in.

Putting It All Together, Part 2 Putting It All Together, Part 4
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  • hot120 - Monday, September 30, 2013 - link

    Awesome article!
  • blanarahul - Monday, September 30, 2013 - link

    Hmm.. Can you try cooling those 780s alone? Overclocking the CPU seems pointless on Haswell.
  • valkyrie743 - Monday, September 30, 2013 - link

    overclocking haswell is not pointless. just is a pain (same with ivy bridge) cause intel decided to be cheap and not solder the IHS to the cpu. if you do a mild overclock its fine give or take how bad the tim on the cpu/ihs is. but if you plan on doing high overclocks and water cooling like this. you might as well de-lid the cpu and apply your own tim. temps on air (if done right) drop a good 15 to 20C under load. I've seen people hitting 90 C and go down to 70 or less underload. and thats on air.

    the reason why i have no upgraded from my sandy bridge 2600K. @4.5ghz right now at 1.28 volts and my max temp running intel burn test was 70C (air)
  • The Von Matrices - Monday, September 30, 2013 - link

    Please read my post in response to NeatOman. The result is correct but the reasoning is incorrect.
  • gandergray - Tuesday, October 1, 2013 - link

    For information about removing the cpu lid or integrated heat spreader, see the work performed by Idontcare: http://forums.anandtech.com/showthread.php?t=22618... .
  • iTzSnypah - Monday, September 30, 2013 - link

    You are cooling way too much with only 600mm worth of radiators and your deltaT is obscene. Take out 1x GTX780 and retest if possible.
  • NeatOman - Monday, September 30, 2013 - link

    I think the thermal paste between the cpu and the lid are the limiting factor here, i believe that not only will 4770K do better with better thermal paste in between the lid and cpu on just air cooling alone but also might have a larger difference between the air and water cooling.

    And of course there is also a full delid which i think wont be much of a threat because with water cooling you don't need the motherboard to support a large heavy cooler.
  • NeatOman - Monday, September 30, 2013 - link

    Sorry, i meant that you wont need to put a lot of pressure like if you where supporting a large air cooler with the motherboard.
  • The Von Matrices - Monday, September 30, 2013 - link

    The issue is not the composition of the thermal paste between the die and the lid; it is the thickness of the thermal paste between the die and the lid. It's widely reported that in Ivy Bridge and Haswell there is way too much of a gap between the die and the lid due to the thickness of the glue used to secure the lid to the package. You can solve this by removing the lid, using a razor blade to remove all the glue, then put on new TIM and place the lid back on the package. No matter what new TIM you use you will get drastically reduced temperatures.

    Either way, Haswell runs hot due to its FIVR, and there's nothing that can be done through beefier heatsinks, delidding, or changing thermal paste that will make it cooler than an equivalently modified Ivy Bridge.
  • dragosmp - Monday, September 30, 2013 - link

    Still, it is incomplete. The thermal transfer formula is simply Rth=rho*L/S, more thermal resistance (Rth) more the temperature delta is high between the source and ambient: deltaT=Power*Rth
    Asuming the power is constant, to decrease deltaT you need to decrease the thermal resistance, so:
    *S is the die surface, can't change that
    *L is the thickness of paste - you're right, it needs to be as thin as possible; put 2x too much and you have twice the deltaT
    *rho - thermal resistivity (1/lambda) - it depends on the material; Intel does use cheap paste with a conductivity around 3; were they to use fluxless solder or at least some AS5 they'd decrease the thermal resitance by a factor of 2 easily, thus offsetting a thicker than needed layer of paste.

    My 2 cents: for performance the paste must be removed and replaced with something better plus as you say remove the glue to reduce the thickness. Of course one should be careful not to chip the die, but these two things really help.

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