Testing Methodology

Although the testing of a cooler appears to be a simple task, that could not be much further from the truth. Proper thermal testing cannot be performed with a cooler mounted on a single chip, for multiple reasons. Some of these reasons include the instability of the thermal load and the inability to fully control and or monitor it, as well as the inaccuracy of the chip-integrated sensors. It is also impossible to compare results taken on different chips, let alone entirely different systems, which is a great problem when testing computer coolers, as the hardware changes every several months. Finally, testing a cooler on a typical system prevents the tester from assessing the most vital characteristic of a cooler, its absolute thermal resistance.

The absolute thermal resistance defines the absolute performance of a heatsink by indicating the temperature rise per unit of power, in our case in degrees Celsius per Watt (°C/W). In layman's terms, if the thermal resistance of a heatsink is known, the user can assess the highest possible temperature rise of a chip over ambient by simply multiplying the maximum thermal design power (TDP) rating of the chip with it. Extracting the absolute thermal resistance of a cooler however is no simple task, as the load has to be perfectly even, steady and variable, as the thermal resistance also varies depending on the magnitude of the thermal load. Therefore, even if it would be possible to assess the thermal resistance of a cooler while it is mounted on a working chip, it would not suffice, as a large change of the thermal load can yield much different results.

Appropriate thermal testing requires the creation of a proper testing station and the use of laboratory-grade equipment. Therefore, we created a thermal testing platform with a fully controllable thermal energy source that may be used to test any kind of cooler, regardless of its design and or compatibility. The thermal cartridge inside the core of our testing station can have its power adjusted between 60 W and 340 W, in 2 W increments (and it never throttles). Furthermore, monitoring and logging of the testing process via software minimizes the possibility of human errors during testing. A multifunction data acquisition module (DAQ) is responsible for the automatic or the manual control of the testing equipment, the acquisition of the ambient and the in-core temperatures via PT100 sensors, the logging of the test results and the mathematical extraction of performance figures.

Finally, as noise measurements are a bit tricky, their measurement is being performed only manually. Fans can have significant variations in speed from their rated values, thus their actual speed during the thermal testing is being acquired via a laser tachometer. The fans (and pumps, when applicable) are being powered via an adjustable, fanless desktop DC power supply and noise measurements are being taken 1 meter away from the cooler, in a straight line ahead from its fan engine. At this point we should also note that the Decibel scale is logarithmic, which means that roughly every 3 dB(A) the sound pressure doubles. Therefore, the difference of sound pressure between 30 dB(A) and 60 dB(A) is not "twice as much" but nearly a thousand times greater. The table below should help you cross-reference our test results with real-life situations.

The noise floor of our recording equipment is 30.2-30.4 dB(A), which represents a medium-sized room without any active noise sources. All of our acoustic testing takes place during night hours, minimizing the possibility of external disruptions.

<35dB(A) Virtually inaudible
35-38dB(A) Very quiet (whisper-slight humming)
38-40dB(A) Quiet (relatively comfortable - humming)
40-44dB(A) Normal (humming noise, above comfortable for a large % of users)
44-47dB(A)* Loud* (strong aerodynamic noise)
47-50dB(A) Very loud (strong whining noise)
50-54dB(A) Extremely loud (painfully distracting for the vast majority of users)
>54dB(A) Intolerable for home/office use, special applications only.

*noise levels above this are not suggested for daily use

The Thermalright Macho Zero Testing results, maximum fan speed (12 Volts)
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  • mrvco - Monday, July 6, 2015 - link

    I agree. It would be helpful to know how the 212 compares both with regards to cooling and quietness. I typically prefer "quieter" so I'd be curious to know how much better the "Dark Rock Pro 3" is than the 212... is it $40+ better?
  • Eidigean - Monday, July 6, 2015 - link

    I actually bought the 212 and added a second fan to it, not because it was cheap, but because it would fit between the 2x2 banks of memory on my Rampage IV Formula perfectly (with 1 mm of space on either side) allowing the tall memory heatsinks to rise up, and inconsequentially get a breeze from the fans. The CPU runs nice and cool (and quiet) with a modest overclock.

    I'd get the offset Noctua NH-D15S if I ever upgrade from a 4 core 3820 to a 6 core 4930K.
  • effortless - Monday, July 6, 2015 - link

    Exactly my thoughts. The Cooler Master Hyper 212 EVO needs to be included in this test, to show exactly what 90% who buys CPU coolers are missing out on, or eventually not missing out on.
  • randomlinh - Monday, July 6, 2015 - link

    I'm confused about your complaint. What's wrong w/ the 212? What's wrong w/ saving $10 for 1 deg celcius difference?

    I genuinely don't know, I have a 212 from almost 4 yrs ago? It works. It's quiet (for the time). The only complaint is if I try to go super small form factor, it won't work.
  • icrf - Monday, July 6, 2015 - link

    If it were only $10 I might agree with you, but when it's half the price, and sometimes a whole lot less, it makes a lot of sense. I looked at the Noctua when I built my 5820 last fall, and couldn't justify the 2.5x price. For $35, the 212 EVO is a great cooler. As good as the Noctua is, it's not two and a half times as good. That's why the 212 is so popular. It's in the proverbial sweet spot.
  • andrewaggb - Monday, July 6, 2015 - link

    I agree. I've bought several 212 EVO's and I've been very happy with them. I was mostly looking for something that would run quiet under load (without overclocking) and I think they've been great. I've used some less expensive coolers and they were much worse - so in my opinion it's the cheapest cooler that met my needs.
  • Araemo - Monday, July 6, 2015 - link

    Obsession is pretty harsh given the facts... I went and looked up a comparison over on frostytech, and it looks like the Hyper 212 evo is only 2C hotter than the Noctua chosen as the realistic 'best choice'.. for 1/3 the price. Given that my ambient temps change by more than that 2C over the course of a year, 2C is never the stability margin I use on my overclocks.
  • Nfarce - Monday, July 6, 2015 - link

    Except that the 212 is not a "premium" cooler. When you start getting into extreme overclocks like I have (i5 4690k @4.8GHz, or a 23% overclock) and into water cooling needs territory, the 212 falls well more than a 2C behind which is where it is on lower level overclocks (5-15%) on my chip.
  • StrangerGuy - Monday, July 6, 2015 - link

    Who cares whether if the 212 isn't a "premium" cooler when I can simply buy the 4790K at stock 4.4GHz instead of premium cooling to barely OC a 4690K past a 4790K. You overclockers STILL think there is tremendous value to be had with OCing when the 2500K ship have long sailed.
  • Nfarce - Wednesday, July 8, 2015 - link

    According to my benchmark tests in games and applications like Sony Vegas Studio, my overclock to 4.8GHz yields quite a bit of performance increase over the stock turbo of 3.9GHz. Oh and since I was on a budget and game about 80% of the time on that 4690K rig, I justified saving the extra $100 over a 4790K and put it towards a better GPU solution.

    And yes, I still have a 2500K build as well (not sure what that has to do with the price of ketchup), which used to be overclocked to 4.6GHz on that NH-D14 cooler (it is now relegated to backup duties and running at stock speeds on a Zalman 9700LED cooler). Which, incidentally, roughly equals the performance of my Devil's Canyon chip running at 4.2GHz.

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