System Assembly

Once you have all the parts, it's time to put everything together. We're going to assume that you know the basic process, but here's our order for assembling a new system.
  1. Remove all components from boxes and lay them out on the workbench in an orderly fashion. (Check for order errors.)
  2. Install the CPU into the motherboard socket with the motherboard resting on the padded foam cushion with which it shipped.


    Click to enlarge.

  3. Apply a small amount of thermal paste to the center of the CPU heat spreader, then smooth it out a bit using your finger, a razor blade, etc. The idea is to get a thin layer on the heat sink, and you don't need to cover the whole CPU surface; once the HSF is installed, the thermal grease will flatten out to cover the rest of the CPU surface and you don't want a lot of extra grease. (Technically, AMD voids your CPU warranty if you don't use approved thermal grease. We've never had to deal with a failed Athlon 64 chip yet, so we can't comment on how they would respond. Overclocking is already voiding the warranty, so we're not worried about "approved" thermal compounds.)
  4. Install the heat sink onto the CPU - carefully. Depending on which HSF that you decide to purchase, you may need to change the mounting bracket, back plate, etc. One of the reasons why we like the Thermalright HSF is because you don't need to change the back plate (which is sometimes "glued" onto the motherboard). Don't forget to connect the fan to the 3-pin CPU header on the motherboard.
  5. Install the RAM into the appropriate slots. For the DFI board, that would be slots 3 and 4 (the two closest to the CPU). Other manufacturers number their slots differently and may separate the RAM for dual channel operation. Read the manual for your motherboard.


    Click to enlarge.

  6. If your case doesn't already have the power supply installed, it's generally best to install that now. Otherwise, the HSF for the CPU can get in the way. This varies by case, of course, but we almost always find it easier to get the PSU in before anything else.
  7. Install the motherboard mounts (usually little brass colored screws/bolts) into the case. Only put the mounts in places that match up to the holes on the motherboard. The DFI INFINITY has seven holes and thus requires seven mounts. You don't want extra mounts installed, as they could create a short on the bottom of the motherboard. Also, swap out your case's backplate for the one provided with your motherboard. (We have yet to encounter a case with a backplate that matches any motherboard that we've purchased.)
  8. Place the motherboard carefully into the case; you may have to work a little to get the backplate to line up with the rear I/O panel of the motherboard. Don't force anything. Once the board is in place, install the screws that secure the motherboard. Note that before installing the motherboard, depending on the case and your dexterity, it might be easier to connect the wires for the front panel of the case - power and HDD LEDs, reset and power switches, and speaker are almost always present. In our experience, the colored wires are usually the positive feed and the black (or white) wires are for ground. (I still get the LEDs backwards half the time, I think. If your HDD/Power lights don't come on, reverse the pins.)
  9. Install your graphics card, hard drive(s), DVD drive(s), cables, etc. We try to keep all the cables tidy, and you can use zip ties, velcro wraps, or even twisty ties if you don't mind a slightly ghetto approach. You might want to wait a minute before really securing all cables, just to be sure that all of the parts work properly. For now, plug the main SATA drive into SATA port 1. (If you're dead set on using RAID for your OS drive, you'll need a floppy disk with a driver on it.)
  10. Install any other fans or components, and make sure everything has power. Check the voltage switch on the rear of the PSU to make sure that it's set to 115V (or 230V depending on your location). Then plug in the power cord from the wall to the rear of your PSU, hold your breath, and turn on the system. Verify that all the fans are spinning.


    Click to enlarge.

  11. If the computer doesn't turn on, check that everything is seated properly and begin troubleshooting. Take it slow and don't jump to conclusions (i.e. "My RAM is bad!") Check the connections from the front panel of the case, as you might have simply installed the power switch cable incorrectly. Check all the other cables as well. If you have spare parts that you know work properly, try swapping them one at a time. Try running with just the CPU, graphics and RAM installed (no HDD or DVD). You might also want to remove the motherboard from the case and try powering on the system with the board sitting on the padded cushion (and anti-static bag) on your work area. If that works, check for anything in the case that might be grounding the board. You can try fully disassembling the PC and trying again, with the hope that perhaps you'll find your error in the process. Beyond that, you're on your own. Try the forums for help if you can't figure it out, but be patient and polite.
If everything powers up okay, enter the BIOS and check the values there. Set the date and time, boot device order, enable num-lock and the keyboard rate if you want. We're not going to go into a lot of detail with the BIOS just yet, as the standard settings should be fine for installing Windows. There are a couple of items that we would definitely check, though. First, make sure that your power management is set to ACPI (Advanced Configuration and Power Interface). If it's disabled, Windows will install a non-ACPI kernel and you're stuck with that unless you jump through some hacks to get the ACPI kernel installed. If you don't want ACPI, that's fine, but remember which you choose and stick with it, or your OS won't boot. (There's a good chance that you'll have to reset your BIOS to its default settings while you're working on determining the optimal overclock settings, so if you don't stick with the default ACPI setting, remember to change it each time.) The other item that you may need to check is the SATA mode. Different motherboards use other names for the setting, but on our DFI board, we set the SATA mode to "enhanced", which means that the OS can see it as an IDE device. That allows you to install XP without using a floppy disk with the appropriate SATA driver.

With the system up and running, install the OS and drivers. We use SATA drives almost exclusively for new PCs, which is why it's important to check the BIOS settings. Installing XP and the drivers is pretty simple, so we're not going to go into much detail. Use your CD and key, and then when XP is installed, you use the driver CD that comes with your motherboard. That will get you network, sound, and chipset drivers. You might want to check for newer versions online once you have networking installed, or else download them in advance on another PC and copy them to the new system. We also grab all the latest Windows Updates for any system with Internet access, though not necessarily for performance testing. Since we're only using one board, we installed all the Windows Updates along with a bunch of other software that we'll use in benchmarking. We also recommend switching your SATA hard drive to port 3 or 4 (or one of the extra ports) once Windows is installed. SATA ports 1 and 2 generally don't behave well when you begin overclocking beyond a certain threshold, and with the drivers installed, Windows should boot fine whether your primary drive is connected to port 1 or 3 or something else.

You'll note that up to this point, we haven't even talked about overclocking our new system. If you don't realize this already, let's make this clear: get your OS installed and running and test all your programs before you start overclocking! Setting up a new PC is a complex process, and even experienced system builders encounter problems. You don't want to have the Windows XP install program crash at 95% complete due to an overclock. It's not nearly as bad to have the system crash once you have it working, which is why we say to wait. Even then, it is possible to have an overclocked system crash and corrupt files, forcing you to reinstall applications or even XP from scratch. (It happened at least once in my testing, though not with socket 939.) There's a risk, but for many, the potential rewards outweigh the risk.

Case and CPU Cooling BIOS Settings
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  • JarredWalton - Monday, October 3, 2005 - link

    It's tough to say how things will pan out long-term. 1.650V seems reasonably safe to me, but I wouldn't do it without a better HSF than the stock model. The 1.850V settings made me quite nervous, though. If you can get your CPU to run at 1.600V instead of 1.650V, that would be better, I think. There's also a possibility that slowing down your RAM slightly might help the CPU run at lower voltages. I'd sacrifice 5% to run what I consider a "safer" overclock, though really the thought of frying a $140 CPU doesn't concern me too much. That's less than any car repair I've had to make....
  • cryptonomicon - Monday, October 3, 2005 - link

    well for most overclocks a reasonable ("safe") increase of voltage is 10-15%. however that is just a guideline, it may be more or less. there is sort of a way to find out: if you work on overclocking to the maximum of your chip while scaling the voltage, you will eventually hit a place where you have to increase the voltage dramatically just to get up the next FSB bump. for example if you are at 2500mhz and 1.6v, then it takes 1.75v just to get to 2600mhz, then you have hit that boundary and should go back down immediatly. when the voltage to cpu speed ratio is scaling consistently, then things are fine. but once the voltage required becomes blatently unbalanced, that is the logical time to stop... unless you have no concern for the longetivity of the chip.
  • Ecmaster76 - Monday, October 3, 2005 - link

    Finally goaded me into overclocking my P4 2.4c. I had been planning for a while but never bothered too.

    So I got bored and set the FSB to 250mhz (I went for my goal on my first try!) with a 5:4 (still DDR400) memory ratio. It works great at stock cooling + stock voltage. I will have to do some long term analysis of stability but since I am building a new system before the years end I don't really care if it catches on fire. Well as long as it doesn't melt some of my newer nerd toys that are attached to it.
  • lifeguard1999 - Monday, October 3, 2005 - link

    I am running an AMD Athlon 64 3000+ Processor (Venice) @ 2.7 GHz, stock HSF; 1.55V Vcore; DFI LANPARTY nF4 SLI-DR. It was cool seeing you run something similar to my setup. I run value RAM and it seems that I made the right choice for me (giving up at most 5% performance). You ran at Vcores much higher than I do, so it was interesting to see the CPU handle that.

    The only thing I would add to this article is a paragraph mentioning temperatures that the CPU experienced.
  • mongoosesRawesome - Monday, October 3, 2005 - link

    yes, i second that. temps at those volts using your cpu cooler as well as with maybe a few other coolers would be very helpful. also, if you could do a few tests using different coolers to see when temps hold you back.
  • JarredWalton - Monday, October 3, 2005 - link

    I've got some tests planned for cooling in the near future. I'll be looking at CPU temps for stock (2.0 GHz) as well as 270x10 with 1.750V. I've even got a few other things planned. My particular chip wouldn't POST at more than 2.6 GHz without at least 1.650V, but that will vary from chip to chip. The XP-90 never even got warm to the touch, though, which is pretty impressive. Even with an X2 chip, it barely gets above room temperature. (The core is of course hotter, but not substantially so I don't think.)
  • tayhimself - Tuesday, October 4, 2005 - link

    Good article, but your Vcore seems to scale up with most of the increments in speed? Did you HAVE TO raise the vcore? Usually you can leave the vcore until you really have to start pushing. Comments?
  • JarredWalton - Tuesday, October 4, 2005 - link

    2.20GHz was fine with default 1.300. 2.40GHz may have been okay; increasing the Vcore to 1.40V seemed to stabilize it a bit, though it may not have been completely necessary. 2.60GHz would POST with 1.450V, but loading XP locked up. 1.550V seemed mostly stable, but a few benchmarks would crash. 2.70GHz definitely needed at least 1.650V, and bumping it up a bit higher seemed to stabilize it once again. 2.80GHz was questionable at best even at 1.850V with the current cooling configuration. It wouldn't load XP at 2.80GHz at 1.750V, though.
  • JarredWalton - Tuesday, October 4, 2005 - link

    My memory on the voltages might be a bit off. Personal experimentation will probably be the best approach. I think I might have erred on the high side of required voltage. Still, past a certain point you'll usually need to scale voltage a bit with each bump in CPU speed. When it starts scaling faster - i.e. .1V more to get from 2700 to 2800 MHz - then you're hitting the limits of the CPU and should probably back off a bit and call it good.
  • tayhimself - Tuesday, October 4, 2005 - link

    Thanks a lot for your replies. Looks like there is a fair bit of overclocking even if you dont increase the Vcore too much to help save power/noise etc.
    Cheers

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