Looking To The Future: 450mm Wafers in 2021, and Down to ‘2nm’

Most users following the industry will know that the name of the lithographic node, such as ‘14nm’, ‘16nm’ or ‘28nm’ is often an imperfect characterization of what is actually happening on the silicon. For example, Intel’s 14nm node is widely touted as the best in the industry, and the equivalent 14nm/16nm nodes are said to not be even close, due to Intel’s focus on several generations of FinFET compared to the other main semiconductor manufacturers. This also means that while ‘14nm’ or ‘16nm’ is mentioned, many other parts of the silicon could be manufactured on other nodes, depending on the utility.

We’ve spoken in the past about equipment roadmaps to deal with the problem of shrinking lithography node sizes. This includes new lasers, droplet generation, collectors, masks, defect detection, lenses, and the technology to drive high throughput. For example, here are ASML’s EUV requirements for the next few manufacturing nodes, including requirements for 250W light sources at a 5nm node:

With the ITRS report, it makes a couple of metrics regarding node sizes and wafers. On the later, we get the prediction that 450mm wafers should be in play at around 2021 for DRAM:

This matches at DRAM half-pitch of 15nm, or a DRAM cell size of 780nm2, compared to 3480nm2 today. The movement to 450mm wafers has been expected for some time, with early predictions going for the 2008-2011 timeframe, however development seems to have stalled for a variety of reasons.

When it comes to transistors, given the node naming scheme caveats listed above, the ITRS report predicts that FinFET will make way at around the 2021 timeframe in favor of 3D stacking such as ‘vertical gate all-around’ (VGAA). As the node shrinks, as well as the transistor size, the power supply voltage will drop from 800mV today down to 400/450mV by 2027.

Moving into a world of IoT will require even lower power transistors, of which moving to a ‘smaller node’ and vertical chip integration will be a large part.

The ITRS report goes into a lot of detail regarding different stacking technologies, such as the 2.5D integration we see on products like AMD’s Fiji GPU involving a silicon interposer, as well as 3D and the different ways to implement both microchannel cooling in such chips as well as 3D TSV applications.

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  • Nameofuser44 - Wednesday, August 3, 2016 - link

    Here I thought I was the only slow poke to not give up my C2D (4300) & ATI 5770 / 2GB ram /as a daily driver. Well here's to ten wonderful years!
  • rarson - Thursday, August 4, 2016 - link

    I'm still using a Core 2 Duo E8600 in my desktop. In an Abit P-35 Pro motherboard. The damn thing just works too well to get rid of, and I love the Abit board.
  • rarson - Thursday, August 4, 2016 - link

    Durr, it's the IP35 pro, P35 chipset.
  • skidaddy - Friday, August 5, 2016 - link

    My 10 year old E6600 with EVGA board & EVGA/NVIDIA 295 video card is also a great space heater. CUDA on card extended utility of set up. Only limitation is no CPU video decoding limits streaming to 1440. Waiting for the Intel Kaby Lake or better on die Intel GPU to be able to handle 4K @ 60fps over HDMI not USB3(+).
  • BoberFett - Friday, August 5, 2016 - link

    I'm still rocking my C2D E6500. It does the job.
  • johnpombrio - Friday, August 5, 2016 - link

    The Core 2 architecture was developed in Israel by a Intel team working on mobile processors. Intel suddenly realized that they had a terrific chip on their hands and ran with it. The rest is history.
    http://www.seattletimes.com/business/how-israel-sa...
  • FourEyedGeek - Monday, August 8, 2016 - link

    How do you think one of those first Core processors would fare if fabricated at Intels 10nm process?

    Could they lower voltage or increase performance significantly?
  • Visual - Monday, August 8, 2016 - link

    So a 10 year old chip is about half the performance of today's price equivalent. I'd have hoped today's tech to be more like 10 times better instead of just 2.

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